How to start flour mill atta chakki plant / फ्लोर मिल ( आटा चक्की ) कैसे लगाये
A flour mill is an easy business to start.
Additionally, you can start this business in the both city and rural areas.
Furthermore, a flour mill offers a wide range of manufacturing opportunity for
the entrepreneurs. The object of crafting this article is to provide 6 flour
mill business ideas to the new entrepreneurs. Additionally, we put a detailed
about how to start a flour mill business with small startup capital investment.
The roller flour mill is a process industry to
mill the grains and provide the endosperm as various fractions viz: maida,
sooji, and atta. The skin or bran is separated from the endosperm and sold as
cattle feed.
These all products have sufficient domestic
demand. Additionally, there are export potentials also. Generally, atta, maida,
suji and cornflours are the basic ingredients for the wide range of processed
foods. Additionally, these are the items for domestic daily use. Furthermore,
the bakery industry of our country hugely depends on these ingredients as raw
materials. So the flour mill project is a financially profitable business in
our country.
Basically, you can start the business by two
ways. And the two different business models demand different infrastructure and
investment.
one is you secure a small retail space.
Install an atta chakki there. And allow people to come with grains. And you
will be getting charges for grinding those grain. This is a comparatively easy
model and demands small capital investment. Also, this is a very traditional
model of flour milling business. However, this model is not acceptable for a
long sustained business.
Another option is you setup an integrated
flour mill. And offer the packaged products to your consumers. However, this
business demands a moderate capital investment initially. Also, you need to
have strategic planning for marketing and distribution.
So crafting a flour mill business plan or
project report is absolutely necessary for initiating the business.
Additionally, you must craft the business plan according to the products you
want to produce and your investment capacity.
Most Profitable Small Scale Flour Mill Business Ideas
1. Bran : The bran is actually the skin of the
grains. Also bran is used as a dietery fiber.
2. Cornflour : Cornflour is an essential item
in the food processing industry. Corn milling or maize milling is a highly
profitable business. However, you must establish the mill in the location where
you can source the corn easily.
3. Gram Flour: The most common name of the
gram flour is besan. And the product has a great demand in our country.
4. Sooji: Sooji is an another very popular
grocery item in our country. You can produce sooji from the same manufacturing
unit.
5. Wheat Flour (Atta): Atta is one of the
most essential item for the domestic kitchen.
6. Wheat Flour (Maida): Maida has comparatively
more demand than atta.
MARKET POTENTIAL AND MARKETING ISSUES, IF ANY:
Whole wheat flour is used in making Chapaties,
Puries, Parotha and other roasted cereal based products. Sooji / Rava are used
in many sweetmeat products. Wheat flour or Maida is a basic raw material for
making Bread, Biscuits Cakes and other bakery products. Bran separated on milling is
used as cattle feed. The products sold under brand names are very few. The concept
for branded cereal flour products is
now increasing.
RAW MATERIAL REQUIREMENTS:
Basic raw materials required are Wheat Blended
of different types. For packing, gunny bags will be required.
MANUFACTURING PROCESS:
Firstly, wheat is thoroughly cleaned such that
all dust particles, stones and other foreign matters will be removed. Clean wheat
will be tempered before grinding by treating with water so that the bran is
separated from the endosperm. The tempered wheat is crushed between corrugated rollers
(Break rolls). The first break rolls are set relatively far apart to grind the wheat
lightly, while successive break yield finer and finer products. The first break is separated
by sieving or bolting in to very fine particles (flour), intermediate particles
(middling) and coarse particles (stock). The stock is then sent to second break rolls. This
process may continue through 5 to 6 breaks. The stock contains pieces of endosperm
and bran and the stock from the last break is principally bran. The middling
contains endosperm, bran and germ which are then successively classified and some of the
bran removed is sent to reduction rollers. These are smooth rollers, but like
the break rolls they are graduated so that successive reduction becomes finer and finer.
After each reduction, sifters separate the flour, middling and stock, this process is
continued until most of the endosperm has been removed as flour and most of the bran
has been separated in the sifters.
Flour Mill Business Registration & License
Flour milling business comes under the food
processing industry. So it demands specific licenses and registration before
commencing the business. Check your state laws carefully. However, here we put
a list of basic requirements.
* First of all, determine the form of the
organization and register your business with ROC.
* Apply for the Trade License from the local
municipal authority.
* Furthermore, apply for Udyog Aadhaar MSME
Online Registration
* Apply for FSSAI registration.
* Additionally, you have to apply for AGMARK.
* Apply for BIS certification
* Check the tax liabilities.
* This business doesn’t demand any pollution
clearance. However, check it with the State Pollution Control Board of your area.
Flour Mill Business Investment
Flour milling business generally demands two
different typea of investments. One is fixed capital investment. It includes
land (if you purchase the land), building, machinery, registration and
licensing fees. If you start the business with a rental premise then fixed
capital includes the security deposit amount for the area of land.
Another is working capital investment. It
includes raw materials, staffing, rent, transportation, marketing, distribution
and administration costs. There are different types of small business loan
providing companies in our country. And loan providers also offer various
customized schemes for your specific requirement.
Flour Mill Business Plant Setup & Machinery
First of all, you have to secure a location
for the manufacturing operation. Check the available transportation facility,
electricity, water, semi-skilled manpower and drainage facility. For setting up
a small scale unit with the entire product range, you will need to have 3000 Sq
Ft built up area at least.
Here are some basic requirements of plant
& machinery:
* Bucket elevator
* Reel machine (3 segment)
* Rotory seperator with aspiration channel
* Scourer machine with aspiration channel
* Intensive dampner
* Rotometer
* De-Stoner
* Indent cylinder
* Screw conveyor
* V-Groove, Pulleys, Couplings, V-Belts etc
* Weighing scale
* Dust cyclone
* L.P fan for cleaning
* Magnate
* Silogate
* Roller Mill body
* Roll Grooving & spindle cutting
* Purifier
* Supper cyclone
Generally, a flour mill project comes with a
lot of customization. According to your investment capacity and desired output
quantity, you must install the machinery.
Additionally, you will need to have testing
equipment and packaging machinery.
Flour Production Process & Raw Materials
The production process of each item is little
bit different. You can source the manufacturing technology from the Govt.
department in exchange of certain fees. However, here we put basic steps of
flour production.
First of all, clean the wheat grains thoroughly
to remove dust, stone and other foreign matters. Then temper the grains before
grinding by treating with water so that the bran is separated from the
endosperm.
Crush the wheat between corrugated rollers
(Break rolls). It is a long process and may contain several breaks. The stock
contains pieces of endosperm and bran and the stock from the last break is
principally bran.
The middlings contain endosperm, bran and germ
which are then successively classified and some of the bran removed are sent to
reduction rollers. These are smooth rollers, but like the break rolls they are graduated so that successive reduction becomes
finer and finer.
After each reduction, sifters separate the
flour, middling and stock. And you have to continue the process until you can
remove the most of the endosperm as flour. Additionally, you have to separate
the most of the bran in the sifters.
The major required raw material is wheat
blended in different proportion. Additionally, you have to procure the
packaging materials for flour mill business.
For plant machinery and raw material manufacturers & suppliers you may go through www.indiamart.com, www.tradeindia.com
For plant machinery and raw material manufacturers & suppliers you may go through www.indiamart.com, www.tradeindia.com
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| How to start atta chakki business hindi |
How to start atta chakki business hindi / फ्लोर मिल ( आटा चक्की ) कैसे लगाये
आटा चक्की
( Flour mill ) द्वारा अनाज से आटा बनाने का काम किया जाता है। आटे का प्रयोग दैनिक
आहार में रोटी, पराठा और पूरी आदि बनाने में किया जाता है। खाने के लिए उपयोग की जाने
वाली वस्तु होने के कारण इस बिज़नेस में घाटे की गुंजाइश कम ही है।
आटा चक्की
लगाने का बिज़नेस कम पूंजी में शुरू किया जा सकता है। इस बिज़नेस को गाँव या शहर कहीं
भी शुरू कर के अच्छी आमदनी कमाई जा सकती है। यदि आप को भी किसी बिज़नेस के विकल्प की
तलाश है, तो आइये इस लेख के माध्यम से जाने आटा चक्की लगाने की जानकारी :
आटा चक्की लगाने के लिए स्थान
यदि आप आटा
पीसने की दो छोटी मशीनों से बिज़नेस की शुरुआत करना चाहते हैं, तो इसके लिए आपको
2oo वर्ग फीट जगह की आवश्यकता पड़ेगी। यदि आप ज्यादा पूंजी से बिज़नेस को शुरू करना चाहते
हैं, तो आपको 1000 वर्ग फीट जगह की आवश्यकता होगी। ये स्थान आपको शहर या गाँव की आबादी
के आसपास लेना होगा।
आटा चक्की लगाने की मशीन
दो आटा पीसने
की छोटी मशीन की कीमत लगभग रुपए 45 हज़ार से 55 हज़ार तक होगी। यदि आप चार आटा पीसने
की मशीन लगाना चाहते हैं। तो मशीनों की लागत लगभग रुपए 3 लाख आएगी।
आटा चक्की से कमाई
आटा चक्की
से आप दो तरह से बिज़नेस कर सकते हैं
पहला तरीका
- आटे को पैकेट में सील करके
इस तरह से
बिज़नेस करने के लिए आपको किसी नाम से अपना ब्रांड बनाकर मार्केट में थोक में बेचना
होगा।
इसके लिए
आपको अपनी कंपनी का रजिस्ट्रेशन करवाना होगा।
FSSAI से
बिज़नेस करने का लाइसेंस लेना होगा।
अपनी कंपनी
का पैन कार्ड बनवाना होगा।
अपनी कंपनी
का बैंक अकाउंट खुलवाना होगा।
बिज़नेस के
लिए कच्चे माल के तौर पर गेहूँ और अन्य अनाज का स्टॉक रखना होगा।
पैकिंग और
सप्लाई करने के लिए स्टाफ रखना होगा।
आप चाहे तो
माल पहुंचाने के लिए एक गाड़ी रख सकते है।
दूसरा तरीका
– आप कस्टमर के द्वारा लाये गए अनाज को पीस कर पैसा कमा सकते हैं। इसमें आपको किसी
और चीज में पैसा लगाने की जरूरत नहीं पड़ेगी।
आटे चक्की लगाने के बिज़नेस की कुल लागत
पहले तरीके
से बिज़नेस शुरू करने में मशीन की कीमत रुपए 3 लाख के करीब आएगी और 50 हज़ार रुपए के
अनाज से आप शुरू करते हैं बिज़नेस, फिर बिजली का बिल, जगह का किराया, स्टाफ की सैलरी
आदि अन्य ख़र्चे लेकर लगभग रुपए 3 लाख से 4 लाख मान लीजिये।
दूसरे तरीके
से बिज़नेस शुरू करने के लिए मशीन की कीमत लगभग रुपए 45 – 55 हज़ार, इसके बाद जगह का
किराया और एक स्टाफ, बिजली का बिल आदि अन्य ख़र्चे मिलाकर लगभग रुपए 90 हज़ार की लागत
आयेगी।
इस तरह आप
आटा चक्की से घर पर ही दुकान खोल बिज़नेस शुरू कर सकते है और अच्छा मुनाफा कमा सकते
हैं।
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